Medical Consumables and Lab Consumables OEM Manufacturer
Medical Consumables and Lab Consumables OEM Manufacturer

Plasmids CDMO Solution

CDMO

CDMO Services for Plasmids-IND Grade

As the genetic starting point for most cell and gene therapy products, plasmids are critical. Leveraging its GMP platform for nucleic acid therapeutics, Hillgene specializes in high-copy-number seed bank construction, high-density fermentation process development, and high-resolution purification methods. Our IND-level plasmid production system strictly follows GMP standards, yielding clinical-grade plasmids directly applicable for investigator-initiated trials (IIT) and IND submissions.

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Services

CDMO Services for Plasmids
TypesServices
IND grade1Independently Developed Four-Plasmid System

● Third generation four-plasmid system

● KanR

● Granting the license, if required

● Following standards for submission in both China and US

● Full-GMP workshop

● Separate area for creating cell banks

● Separate workshops within non-sterile and sterile areas

● GMP quality management system

2GMP Creation of Bacterial Cell Bank

● Selection of monoclonal antibodies

● Tailorable number of cell banks to be created

● Cell bank stability study

3Process and Test Method Development

● Following project requirements (subject to customized changes)

4GMP Manufacturing of Plasmids

● Production output: 10 mg~1 g (subject to customized changes)

● Fermentation volume: 3~30 L (subject to customized changes)

● Purification method: three-step approach/two-step approach

5Plasmid Testing

● Purity (HPLC)

● Residual E.coli DNA testing

● Residual E.coli HCP testing

● Residual E.coli RNA testing

● Residual antibiotics testing

● Sterility

● Mycoplasma

● Endotoxin

6Method Validation

● Specificity

● Accuracy

● Precision

● Linearity and Range

● LOD

7Stability Study

● Long-term stability

● Accelerated stability

● Stress testing

*Note: We offer relatively flexible and customized changes to above services, including but not limited to above services.


Advantages

Advantages of our plasmid system:

• An independently developed four-plasmid system with KanR

• A system with the capability of sustained optimization

• Plasmid sequences are traceable, compliant with requirements, and efficient

• Extensive experience in successful IND submissions

• TCR-T cell samples for clinical use are currently manufacturing and in use

• 2-5 folds higher titers after using our plasmid system from the comparison in several projects


Advantages of our plasmid manufacturing:

• Free of antibiotics throughout the manufacturing process

• Plasmid production and bank creation in separate workshops

• Complete isolation between non-sterile and sterile areas

• Dispensing final products using an isolator

• Completed CTD dossiers for packaging plasmid (for lentiviral vector), reducing the submission preparation time by 3-4 months, with INDs of a few products granted preliminary approval and currently in phase I of clinical study


Manufacturing Process


DNA to Rna to Proteins


Quality Control

Test ItemTest Method
AppearanceVisual inspection
IdentificationIdentification 1Restriction mapping
Identification 2Sanger sequencing
TestpHMethod 0631 of ChP 2020
PurityHigh performance liquid chromatography (HPLC)
Residual E.coli host cell proteinELISA
Residual E.coli DNAq-PCR
Residual E.coli RNAq-PCR

Residual antibiotics

ELISA
EndotoxinMethod 1143 of ChP 2020
SterilityMethod 1101 of ChP 2020
Concentration determinationDNA concentrationMethod 0401 of ChP 2020

*Note: Hillgene established QC methods corresponding to different technology platforms, with QC methods including but not limited to above items.


Project Timeline

Mr Na


Project Management Plan

Hillgene Project Management Team, consisting of chief scientists, project managers, Project QA and GMP experts, will make efforts to ensure the smooth and sound operation of each and every GMP project.


Mrna

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CDMO Services for Plasmids-Clinical Grade

As your project advances to pivotal clinical stages, we scale up and optimize processes to ensure the supply of large-volume, highly consistent plasmid materials for global multi-center Phase II/III trials. We focus on inter-batch quality stability and reproducibility, implementing stricter release standards to guarantee medication safety and supply continuity throughout long-term clinical studies, thereby providing solid data support for market approval.

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Services

CDMO Services for Plasmids
TypesServices
Clinical grade1GMP Manufacturing of Plasmids

● Production output: 10 mg~1 g (subject to customized changes)

● Fermentation volume: 3~30 L (subject to customized changes)

● Purification method: three-step approach/two-step approach

● Full-GMP workshop

● Separate workshops within non-sterile and sterile areas

● GMP quality management system

● Validated plant, facility and equipment compliant with clinical requirements

2Technology Transfer

● Technology transfer

● Receiving technology transfer

● Well-established plan for technology transfer

● Well-established plan for receiving technology transfer

● Plan for transferring of different technologies across different phases

*Note: Hillgene established QC methods corresponding to different technology platforms, with QC methods including but not limited to above items.  


Advantages

Advantages of our plasmid system:

• An independently developed four-plasmid system 

• A system with the capability of sustained optimization

• Plasmid sequences are traceable, compliant with requirements, and efficient

• Extensive experience in successful IND submissions

• TCR-T cell samples for clinical use are currently manufacturing and in use

• 2-5 folds higher titers after using our plasmid system from the comparison in several projects


Advantages of our plasmid manufacturing:

• Free of antibiotics throughout the manufacturing process

• Plasmid production and bank creation in separate workshops

• Complete isolation between non-sterile and sterile areas

• Dispensing final products using an isolator

• Completed CTD dossiers for packaging plasmid (for lentiviral vector), reducing the submission preparation time by 3-4 months, with INDs of a few products granted preliminary approval and currently in phase I of clinical study


Manufacturing Process


DNA to Rna to Proteins



Quality Control

Test ItemTest Method
AppearanceVisual inspection
IdentificationIdentification 1Restriction mapping
Identification 2Sanger sequencing
TestpHMethod 0631 of ChP 2020
PurityHigh performance liquid chromatography (HPLC)
Residual E.coli host cell proteinELISA
Residual E.coli DNAq-PCR
Residual E.coli RNAq-PCR

Residual antibiotics

ELISA
EndotoxinMethod 1143 of ChP 2020
SterilityMethod 1101 of ChP 2020
Concentration determinationDNA concentrationMethod 0401 of ChP 2020

*Note: Hillgene established QC methods corresponding to different technology platforms, with QC methods including but not limited to above items.


Project Timeline

Mr Na


Project Management Plan

Hillgene Project Management Team, consisting of chief scientists, project managers, Project QA and GMP experts, will make efforts to ensure the smooth and sound operation of each and every GMP project.


Mrna

CDMO Services for Plasmids-Commercial Grade

To meet commercialization demands, we have established ultra-large-scale production capacity and a lean cost-control system. Through highly automated hundred-liter-scale fermentation and purification platforms, we significantly reduce production costs and possess the qualifications and capabilities for global market supply. This ensures stable, economical, and sustainable plasmid supply chain support after product launch.


Contact Our Experts

Services

CDMO Services for Plasmids
TypesServices
Commercial grade1GMP Manufacturing of Plasmids

● Production output: 10 mg~1 g (subject to customized changes)

● Fermentation volume: 3~30 L (subject to customized changes)

● Purification method: three-step approach/two-step approach

/

*Note: We offer relatively flexible and customized changes to above services, including but not limited to above services.


Advantages

Advantages of our plasmid system:

• An independently developed four-plasmid system 

• A system with the capability of sustained optimization

• Plasmid sequences are traceable, compliant with requirements, and efficient

• Extensive experience in successful IND submissions

• TCR-T cell samples for clinical use are currently manufacturing and in use

• 2-5 folds higher titers after using our plasmid system from the comparison in several projects


Advantages of our plasmid manufacturing:

• Free of antibiotics throughout the manufacturing process

• Plasmid production and bank creation in separate workshops

• Complete isolation between non-sterile and sterile areas

• Dispensing final products using an isolator

• Completed CTD dossiers for packaging plasmid (for lentiviral vector), reducing the submission preparation time by 3-4 months, with INDs of a few products granted preliminary approval and currently in phase I of clinical study


Manufacturing Process

DNA to Rna to Proteins


Quality Control

Test ItemTest Method
AppearanceVisual inspection
IdentificationIdentification 1Restriction mapping
Identification 2Sanger sequencing
TestpHMethod 0631 of ChP 2020
PurityHigh performance liquid chromatography (HPLC)
Residual E.coli host cell proteinELISA
Residual E.coli DNAq-PCR
Residual E.coli RNAq-PCR

Residual antibiotics

ELISA
EndotoxinMethod 1143 of ChP 2020
SterilityMethod 1101 of ChP 2020
Concentration determinationDNA concentrationMethod 0401 of ChP 2020

*Note: Hillgene established QC methods corresponding to different technology platforms, with QC methods including but not limited to above items.


Project Timeline

Mr Na


Project Management Plan

Hillgene Project Management Team, consisting of chief scientists, project managers, Project QA and GMP experts, will make efforts to ensure the smooth and sound operation of each and every GMP project.


Mrna


Bring your cellular therapy products to the next milestone sooner
Contact Us
Contact
86 198 5711 6962 info@hillgene.com
Avenue Building 4, Yuewang Wisdom Valley, 1463 Wuzhong Avenue, Wuzhong District, Suzhou China
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